Use Temporary Chillers for Reliable Cooling

Reliable cooling is essential for many commercial, industrial, construction and event applications. When a permanent cooling system is unavailable, under maintenance, being upgraded or simply unable to meet a temporary increase in demand, a temporary chiller can provide a practical way to maintain the required cooling capacity.

Unlike standalone air-conditioning units, chillers produce chilled water or another secondary coolant that can be circulated to air-handling units, fan-coil units or process equipment. ASHRAE describes liquid-chilling systems as systems that cool water, brine or other secondary coolants for air-conditioning and refrigeration applications.

For businesses operating in demanding climates such as the UAE, temporary chillers can be particularly useful when cooling needs change quickly. However, reliable cooling does not come simply from renting the largest available machine. The chiller must be correctly sized, installed and operated according to the actual cooling requirements.

What Is a Temporary Chiller?

A temporary chiller is a portable or rental cooling system used to provide chilled water for a limited period.

It can be deployed when a permanent chiller is:

Undergoing maintenance

Being repaired

Being replaced

Awaiting installation

Temporarily overloaded

Unable to meet peak demand

Not yet commissioned

Temporary chillers can also support applications where cooling is required only for a particular project or phase.

Depending on the application, a temporary cooling arrangement may include the chiller itself along with pumps, hoses or temporary pipework, control equipment and air-side equipment.

The exact configuration depends on what the customer needs to cool.

Why Use Temporary Chillers for Reliable Cooling?

The main advantage of temporary cooling is flexibility.

Instead of making a permanent investment in additional cooling equipment for a short-term requirement, a business can deploy rental capacity for the period it is needed.

This can be useful for:

Construction projects

Commercial buildings

Industrial facilities

Manufacturing operations

Hotels

Events

Data and technical facilities

Warehouses and temperature-sensitive areas

Planned HVAC shutdowns

Emergency cooling situations

Temporary chillers can also provide additional capacity when the existing cooling plant cannot keep up with demand.

Temporary Cooling Can Help Reduce Downtime

A cooling-system failure can affect operations well beyond the HVAC department. Depending on the facility, inadequate cooling can affect employees, equipment, production processes, tenants or customers.

Having a temporary cooling option available can help reduce the duration of a planned or unexpected cooling interruption.

For critical facilities, however, temporary equipment should be treated as part of a properly engineered contingency plan rather than simply as emergency equipment kept on standby.

Start With the Actual Cooling Load

One of the most important factors in achieving reliable cooling is selecting the correct capacity.

ASHRAE states that cooling-load size is a major factor in liquid-chiller ownership cost and recommends accurately calculating the required capacity. It specifically cautions against simply adding an arbitrary percentage to the estimated load because unnecessary oversizing can increase equipment and operating costs and can create operating problems at low loads.

The cooling requirement may depend on:

Building size

Outdoor conditions

Indoor temperature requirements

Occupancy

Lighting

Electrical equipment

Process heat

Fresh-air requirements

Solar gains

Operating schedule

Heat generated by machinery

A professional assessment should therefore determine the actual load before a temporary chiller is selected.

Bigger Does Not Always Mean Better

It may seem safer to rent a chiller with significantly more capacity than required.

However, an oversized unit can operate inefficiently at low loads and may experience cycling or other operational issues. ASHRAE specifically identifies low-load operating difficulties as one potential consequence of oversized equipment.

The objective should be sufficient capacity under the actual operating conditions, not simply maximum available capacity.

Consider the Chilled-Water Requirements

The chiller capacity is only one part of the cooling system.

The project should also establish:

Chilled-water supply temperature

Return-water temperature

Required water flow

Pressure requirements

Operating hours

Number of cooling terminals

Required temperature stability

ASHRAE notes that equipment ratings should be considered with reference to actual operating conditions rather than relying only on standard published ratings.

This is particularly important when temporary equipment is connected to an existing chilled-water system.

The rental provider should understand the operating conditions before recommending equipment.

Choose the Appropriate Chiller Arrangement

Temporary chillers can be arranged in different configurations depending on the required capacity and level of reliability.

A single larger chiller may be suitable for a straightforward application.

However, multiple smaller chillers can provide additional flexibility.

ASHRAE notes that multiple-chiller systems can offer operational flexibility and standby capacity. If one machine requires maintenance, other units can continue providing cooling. Multiple units can also allow capacity to be matched more closely to changing loads.

For applications where cooling interruption could be particularly disruptive, the project team should evaluate whether redundancy is appropriate.

Air-Cooled vs Water-Cooled Temporary Chillers

Another important consideration is the method used to reject heat.

Air-Cooled Chillers

Air-cooled chillers reject heat directly to the surrounding air.

They can be attractive for temporary applications because they can avoid the need for a separate cooling tower and condenser-water system.

This can simplify deployment where site infrastructure is limited.

However, the equipment must be selected for the actual ambient conditions under which it will operate.

Water-Cooled Chillers

Water-cooled chillers use condenser water to reject heat and typically require supporting equipment such as cooling towers and pumps.

They may be appropriate for larger applications or sites where the necessary water-side infrastructure already exists.

For temporary projects, the additional equipment, installation requirements, water management and space requirements should be included in the evaluation.

The best choice depends on the required capacity, site infrastructure, operating conditions and project duration.

Reliable Cooling Depends on More Than the Chiller

A temporary chiller cannot operate effectively if the supporting system is incorrectly configured.

Depending on the project, the temporary cooling package may require:

Chilled-water pumps

Flexible hoses

Temporary pipework

Valves

Strainers

Air-handling units

Fan-coil units

Expansion arrangements

Electrical connections

Controls

Cooling towers for water-cooled systems

ASHRAE emphasizes that chiller plants involve interconnected equipment and that piping, pumps, controls and other components must be considered as part of the overall system.

For this reason, it is better to evaluate the temporary cooling installation as a complete system instead of looking only at the chiller’s tonnage.

Check the Available Power

Before deploying temporary cooling equipment, verify that the site can supply the required electrical power.

The electrical assessment should consider the complete temporary installation, including:

Chiller compressors

Fans

Chilled-water pumps

Condenser-water pumps

Cooling-tower fans, where applicable

Controls

Other associated equipment

If the site is powered by generators, the generator capacity should also be checked against the chiller’s electrical requirements.

A chiller that is technically suitable but cannot be adequately powered will not provide reliable cooling.

Plan for UAE Summer Conditions

For projects in the UAE, outdoor temperature is an important consideration.

The chiller’s rated capacity should be checked against the expected operating conditions rather than relying solely on its nominal rating.

ASHRAE explains that published chiller ratings are provided for specified combinations of operating conditions, including chilled-water and condenser conditions or ambient conditions for air-cooled models.

Therefore, when requesting a temporary chiller for UAE use, ask the supplier to confirm the expected performance at the project’s actual ambient conditions.

This is more meaningful than comparing nominal capacities alone.

Temporary Cooling and Worker Heat Protection

Temporary cooling can also contribute to worker welfare in appropriate areas, but it should not be considered a substitute for a complete occupational heat-safety programme.

The UAE’s Occupational Heat Stress Prevention Policy is applied annually from 15 June to 15 September, with the midday break prohibiting work under direct sunlight and in open areas from 12:30 pm to 3:00 pm during the applicable period. MoHRE describes the policy as part of the UAE’s occupational health and safety framework for protecting workers from high-temperature risks.

Where temporary cooling is provided for enclosed welfare areas, offices or other facilities, it should be planned alongside the project’s wider heat-stress controls.

Cooling equipment alone does not replace requirements relating to work scheduling, hydration, shaded rest areas and other applicable measures.

Use Temporary Chillers During Planned Maintenance

Planned maintenance is one of the most straightforward situations in which temporary chillers can be useful.

Instead of shutting down an entire cooling system while a permanent chiller is serviced, temporary equipment can potentially provide cooling to the required areas.

This can be particularly valuable for:

Hotels

Hospitals and healthcare facilities

Commercial buildings

Industrial plants

Manufacturing facilities

Data and technical environments

The exact temporary arrangement should be engineered according to the facility’s existing chilled-water system.

Use Temporary Chillers During Chiller Replacement

Replacing a permanent chiller can take time.

There may be a period between removing the old equipment and commissioning the new system.

A temporary chiller can bridge this gap and allow cooling to continue while permanent equipment is installed.

The temporary system should be planned before the permanent chiller is removed so that connections, access, electrical requirements and commissioning can be coordinated with the project schedule.

Temporary Chillers for Construction Projects

Construction projects can have changing cooling requirements.

A partially completed building may need temporary cooling during:

Interior fit-out

Testing and commissioning

Equipment installation

Building handover

Occupancy preparation

The cooling requirement can increase as additional areas become enclosed and operational.

ASHRAE’s guidance on chilled-water plant design emphasizes that understanding load profiles and how cooling demand changes over time is important when determining plant capacity.

For construction projects, this supports a staged approach in which temporary cooling capacity is adjusted according to project requirements.

Maintenance Is Essential for Reliability

Rental equipment still needs proper operation and maintenance.

Before accepting a temporary chiller, establish:

Who is responsible for routine maintenance?

How frequently will the unit be inspected?

Who responds to alarms?

What happens if the chiller fails?

Are spare parts available?

Is emergency technical support included?

How quickly can replacement equipment be provided?

ASHRAE identifies maintenance requirements and life-cycle costs among the factors that should be considered when evaluating cooling equipment.

A rental agreement that includes technical support can therefore be more valuable than a lower equipment-only price.

Monitor the Temporary System

Reliable cooling should be monitored rather than assumed.

Depending on the installation, monitoring can include:

Supply-water temperature

Return-water temperature

Water flow

Pressure

Compressor operation

Electrical consumption

Alarm conditions

Indoor temperatures

Early identification of abnormal operating conditions can give technicians an opportunity to investigate a problem before cooling performance is seriously affected.

Compare Total Cost, Not Just Rental Price

A temporary chiller’s rental rate is only one component of its cost.

The complete cost may include:

Equipment rental

Transportation

Installation

Pumps

Hoses

Temporary pipework

Electrical connections

Commissioning

Maintenance

Technician support

Energy consumption

Dismantling

Return transportation

ASHRAE recommends life-cycle cost thinking when selecting chiller systems, taking factors such as energy, maintenance, standby arrangements and peripheral equipment into account.

The same principle is useful when comparing temporary cooling options.

Temporary Chiller Reliability Checklist

Before renting a temporary chiller, confirm:

Required cooling capacity

Actual cooling load

Chilled-water supply temperature

Return-water temperature

Required flow rate

Expected ambient conditions

Available electrical power

Air-cooled or water-cooled configuration

Pump requirements

Hose or pipe requirements

Installation location

Site access

Rental duration

Maintenance responsibility

Emergency response arrangements

Backup or redundancy requirements

Commissioning requirements

Total rental and operating cost

Final Thoughts

Temporary chillers can provide a practical way to maintain reliable cooling when permanent equipment is unavailable, insufficient or undergoing maintenance.

However, reliable cooling depends on choosing and installing the right complete system, not simply renting a high-capacity chiller.

Start with the actual cooling load. Define the required chilled-water conditions. Check the site’s power and infrastructure. Evaluate the operating conditions, supporting equipment, maintenance arrangements and need for redundancy.

ASHRAE guidance emphasizes accurate load calculation, appropriate equipment selection and consideration of the complete chilled-water system.

For UAE projects, these technical considerations become even more important during periods of high outdoor temperatures. A properly planned temporary cooling system can provide the flexibility needed to maintain operations while permanent cooling equipment is being repaired, replaced, expanded or commissioned.

Ultimately, the goal of temporary cooling should not simply be to rent a chiller. It should be to create a reliable temporary cooling solution that matches the project’s actual requirements and remains supportable throughout the rental period.